Power Examples:
Boiler Circ. Water Pump
Boiler Feed Pump
Feedwater Heater
High-pressure Feedwater Heater
Turbine Stop Valve
Steam Turbine Inlet Flange
Split-Case Turbine
Steam Turbine
Turbine/Generator Coupling
Heat Exchanger

Press Examples:
Beckwood Press - Tie Rods
Injection Molding Press
2,000 Ton Forging Press
3,250 Ton Forging Press
5,000 Ton Forging Press
Extrusion Press
Extruding Press
Particle Board Press
Stamping Press
Hepburn Bale Press
Press Anchorbolts
700 Ton Molding Machine
Leveltek Leveler

Compressor Examples:
Connecting Rods
Flexible Disc Coupling
Reciprocating Compressor Jamnut
Piston End Nut
Anchorbolts & Load Cells
Distance Piece

Hydro Examples:
Kaplan Blade Bolts
Kaplan Turbine, Bearing Housing
Pelton Turbine Nozzles
Turbine Wheel To Shaft
Kaplan Turbine Coupling
Ball Valve
Pump / Generator Shaft Coupling

Mining Examples:
P&H Power Shovels
Gyratory Crusher
Marion 8750 Dragline
Hoist and Drag Drum
Split Gear
Power Shovel applications
Crusher Drum Bits

Petrochemical Examples:
Reactor Cover
Heat Exchanger
Ammonia Reactor
Dehydration Towers

Steel Mill Examples:
Thrust Collars: Rolling Mills
Thrust Collars
Mill Motor Nuts
Side Trimmer Nuts
Electrode Arm Assembly

Various:
Bolted Segments
Flexible Disc Coupling
Cern Hadron Collider

 

 

 

Pump / Generator Shaft Coupling


shaft couplingApplication: Superbolt® Expansion Bolts are ideally suited for shaft couplings; as seen here on this Francis type pump/generator shaft coupling at a pumped-storage facility.

Coupling Bolts Overview: Couplings often require interference fit bolting elements for proper torque transfer. This makes manufacturing of the flange bores and mating bolts very expensive. For proper functioning of these bolts, high demands are posed upon tolerances and surface finishes. The coupling flanges often require further mechanical adjustments during assembly. Moreover, installation and removal of the bolts requires large expensive tooling and is a tedious, unsafe, and time consuming process. It is quite common for the bolts to be stuck during removal causing unplanned and unwanted man hours to remove and replace them. Also, it is quite common that the flange holes end up being damaged in this process; requiring further rework prior to accepting new bolts.

The Solution: Superbolt® Expansion Bolts replace close fitted or interference fit bolts. The innovative product design utilizes Superbolt’s Mult-Jackbolt technology, along with a tapered stud and split sleeve, to eliminate the common bolting problems experienced with other bolting methods. As for the customer in this example, the bolting of the coupling was installed in several hours with simple hand tools. The customer was extremely pleased and even reported the unit had “less vibrations” in operation as compared to previous operations with the conventional bolting hardware. Please see the cut-away view for further details on how the Expansion Bolts work.

using air tools
Generator to pump shaft coupling.

expansion bolt
Superbolt® Expansion Bolt assembly.