Power Examples:
Boiler Circ. Water Pump
Boiler Feed Pump
Feedwater Heater
High-pressure Feedwater Heater
Turbine Stop Valve
Steam Turbine Inlet Flange
Split-Case Turbine
Steam Turbine
Turbine/Generator Coupling

Press Examples:
Beckwood Press - Tie Rods
Injection Molding Press
3,250 Ton Forging Press
5,000 Ton Forging Press

Extrusion Press
Extruding Press
Particle Board Press
Stamping Press
Hepburn Bale Press
Press Anchorbolts
700 Ton Molding Machine

Compressor Examples:
Connecting Rods
Flexible Disc Coupling
Reciprocating Compressor Jamnut
Piston End Nut
Anchorbolts & Load Cells
Distance Piece

Hydro Examples:
Kaplan Blade Bolts
Kaplan Turbine, Bearing Housing
Pelton Turbine Nozzles
Turbine Wheel To Shaft
Kaplan Turbine Coupling

Mining Examples:
P&H Power Shovels
Gyratory Crusher
Marion 8750 Dragline
Hoist and Drag Drum
Split Gear
Power Shovel
applications

Petrochemical Examples:
Reactor Cover
Heat Exchanger
Ammonia Reactor
Dehydration Towers

Steel Mill Examples:
Thrust Collars: Rolling Mills
Thrust Collars
Mill Motor Nuts
Side Trimmer Nuts
Electrode Arm Assembly

Various:
Bolted Segments
Flexible Disc Coupling

 

 

Flexible Disc Coupling


pic 0016000 hp Synchronous Motor driving a Centrifugal Compressor

Problem: In the past the customer used a hydraulic wrench to tension the coupling nuts. They experienced many problems with this method. It was considered expensive, time consuming and unsafe. Broken lines and broken sockets were a cause of problems, and the threads often galled when removing the nuts. Using the hydraulic wrench required three men and eight hours to torque 32 nuts. It was also difficult to torque the intermediate coupling because of clearance restrictions.

pic 002Solution: Using Superbolt Multi-Jackbolt Tensioners it took two men 2-1/2 hours to install. This allowed the compressor to get back on line much sooner and start producing product. The Superbolt Tensioners were easy to remove with no thread galling. The tensioners could then be cleaned and reused.



Old Method: Hydraulic Wrenching, 3 men / 24 man hours

New Method: Superbolt Tensioners, 2 men / 5 man hours

Product: Superbolt CY-162-12/w
Preload: 168,600 lbs
Jackbolt Torque: 65 ft•lbs

*Superbolt tensioners have also been used on 11,000 hp applications